I have a number of fonts I created many weeks ago. I'm not sure what version of NGUI I used, but it was certainly pre-2.6. These fonts all work fine.
I tried to create some new fonts today, and before I ran into the "creating a new font crashes Unity" bug I successfully created one font. However, the newly-created font had an outline around it. The outline was within the boundaries of the letters themselves; selecting "outline" from the encoding dropdown added an additional outline outside of the letters, as expected.
I was confused by this behavior, so as a test I went and created a new font using the exact same png and txt files I used to create my working fonts weeks ago. Those new fonts also had the outline.
What has changed with font importing? How do I disable these outlines? The issue is clearly with NGUI, given that it occurs with the exact same source files that previously created fonts without outlines in pre-2.6 versions.
OS X 10.8.4
Unity 3.5.7f6
Image attached.