ArenMook, I fixed it! I had the darn atlas Pixel Sizes backwards. 1, 2, and 4, instead of 1, 0.5, & 0.25. That was the one thing I forgot to mess with to fix my problem and it just occurred to me this early morning in Tokyo. But if all of the buttons and fonts had been wrongly sized that would have been the first thing I would have looked at.
Thanks and sorry for the trouble.
BTW. All your stuff is great, and your tutorials too! I bought NGUI, TNET, and about to buy the UI Starter Kit: Starlink.